Deyu Dental Lab

Precision. Esthetics. Reliability.

Inlays and Onlays

Inlay and onlay restoration

Inlays and onlays are conservative restorations that preserve healthy tooth structure while reinforcing compromised cusps and proximal surfaces. They are excellent alternatives to full crowns in moderate structural loss.

Our lab supports precise marginal adaptation, occlusal contouring, and contact control to reduce chairside adjustment time. Available in high-strength ceramic (Emax, zirconia) and composite materials, each case is crafted to match natural tooth anatomy and occlusion.

Material Choices

  • Lithium disilicate (Emax) – Highest esthetics, excellent bond strength, ideal for moderate to high occlusal load
  • Zirconia-reinforced ceramic – Maximum strength for onlays in bruxism patients
  • High-performance composite – Cost‑effective, repairable, suitable for transitional or lower stress areas
  • Custom shade matching, translucency layering, and occlusal morphology

Clinical Advantages

  • Conservative preparation preserves healthy enamel/dentin
  • Reinforces cusps, reduces risk of fracture compared to large amalgam/composite
  • Superior marginal integrity and wear resistance
  • Biocompatible and metal‑free options available
  • Predictable bonding protocols (adhesive cementation)

Technical Specifications

Minimum thickness:Inlay: 1.5 mm / Onlay: 2.0 mm
Margin finish line:Chamfer or rounded shoulder
Connector (for onlays):≥ 2.5 mm isthmus width
Fracture resistance:Emax: 360–460 MPa; Zirconia: 1,200+ MPa
Cementation:Adhesive resin cement (HF etch + silane for glass ceramics)
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Conservative preparation: inlay (within cusps) vs onlay (cusp coverage)

Indications & Selection Guide

  • Moderate to large Class II restorations with intact buccal/lingual walls
  • Replacement of failed amalgam or composite with marginal leakage
  • Teeth with cusp fracture but remaining structure sufficient for onlay
  • Patients desiring metal‑free, esthetic posterior restorations
  • Minimally invasive alternative to full crowns in vital teeth
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Decision tree: inlay, onlay, or full crown (placeholder)

Precision Fabrication Workflow

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1. Model & Die

Digitized or conventional die with die spacer

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2. Digital Wax-Up

3D design, margin adaptation, occlusal anatomy

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3. Milling / Pressing

CAD/CAM milling or heat‑pressed ceramic

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4. Characterization

Staining, glaze, final polish, quality check

Typical turnaround: 5–7 business days | Rush options available for single‑unit cases

Clinical Outcomes — Inlay & Onlay Restorations

Preserving tooth structure with high‑strength ceramics

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Case #I209: Defective MOD amalgam, intact cusps

Pre‑operative condition with marginal leakage risk

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Lithium disilicate inlay with ideal contacts and occlusion

24‑month recall: excellent marginal integrity, no sensitivity

*Representative images; individual results may vary.

Comparative Analysis

CriteriaInlay / Onlay (Ceramic)Direct CompositeFull Crown
Tooth reductionMinimal–moderate (preserves cusps)Minimal (additive)Extensive (full coverage)
Longevity (10‑year survival)85–95%70–80%90–95%
EstheticsExcellent (custom shading)Good, but may discolorVaries (ceramic best)
StrengthHigh (ceramic)ModerateHighest (full coverage)
Cost efficiencyMid‑rangeLowestHigher
*Ceramic inlays/onlays offer the ideal balance between conservation, strength, and esthetics for moderate posterior defects.

Minimally Invasive

Preserves up to 60% more healthy tooth structure compared to full crowns. Ideal for vital teeth with moderate defects.

Proven Durability

Modern ceramics provide wear resistance similar to natural enamel and withstand occlusal forces when properly bonded.

Aesthetic Integration

Multilayer ceramic blocks mimic natural translucency, fluorescence, and surface texture, blending seamlessly with adjacent teeth.

Frequently Asked Questions — Inlays & Onlays

Conservative ceramic restorations explained

What is the difference between an inlay and an onlay?

An inlay fits within the cusp tips of a tooth, like a large filling. An onlay extends over one or more cusps, providing additional structural reinforcement. Onlays are indicated when cusp coverage is needed.

How long do ceramic inlays/onlays last?

With proper oral hygiene and regular checkups, they typically last 10–15 years or more. Bonded ceramic restorations have excellent longevity, often surpassing direct composites.

Are inlays/onlays better than crowns?

When tooth structure is still adequate, inlays/onlays are more conservative and often preferred. Crowns are necessary when remaining tooth structure is insufficient for adhesive bonding or when full cusp coverage is required.

Can I choose the material for my restoration?

Yes. Emax is the most popular for esthetics and strength. Zirconia is even stronger and recommended for patients with heavy bruxism. Composite options are available for transitional cases.

What warranty do you offer on inlays/onlays?

Deyu Dental Lab offers a 5‑year limited warranty against material fracture or manufacturing defects under normal function. Fit and shade issues are promptly addressed.

Do I need to send a digital scan or conventional impression?

We accept both. Digital impressions (iTero, 3Shape, CEREC) provide the highest precision for inlay/onlay fabrication. Conventional PVS impressions are also welcome with a rigid tray.

Quote / Consultation Form

*Our team will respond within 24 business hours with a detailed quote and case planning recommendations.

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